Friday, August 21, 2009

New at Toolinghouse

1.  Quantity discounts & 1 piece minimums
on most US Made Carbide Drills:

We've Updated!
We are pleased to announce two major changes in regards to our US Made Carbide Drills.  We have eliminated the minimum order quantity on all of our fractional, wire & letter size carbide drills.  You may now purchase single pieces.  We have also added quantity discounts to those sizes of carbide drills.
Other available US Made Carbide Drills include: Center drills (regular and long length), Spotting Drills, Drill Mills, Spade Drills, & Specials.

2.  E-Z Burr Rivet Hole Tool Bundles
DON'T JUST DEBURR - E-Z BURR!
The NEW E-Z Burr Rivet Hole Tool Bundle is a selection of 5 standard rivet hole diameters: 1/8", 5/32", 3/16", 7/32" and 1/4".  The pricing is great as now, with these bundles, you can buy five E-Z Burrs for less than the price of four.
Available in HSS or Carbide.  Your choice of front & rear cutting or rear cutting only.  The HSS bundles comes standard featuring a positive rake blade that is suitable for deburring most materials.  The Carbide bundle features E-Z Burr's new "Small Hole Series" carbide deburring tools.


3.  Drill, Deburr, Chamfer & Countersink in one pass
with one tool!

With the E-Z Burr BurrFree Drill you can generate a hole, deburr the breakout side of the hole and chamfer, countersink or deburr the top side of the hole in a single pass with one tool.
Save Time - Save Money
The BurrFree drill utilizes a industry standard spade drill tip on the end of an E-Z Burr Deburring/Chamfering Arbor that allows the user to perform all of the operations listed above in a single pass!  Don't waste time changing tools for multiple operations - perform them all at one time with one tool - The E-Z Burr BurrFree Drill.  US Made and in stock now for immediate shipment.


4.  Sowa Takes the guesswork out of Tap Selection

Sowa offers three different Vanadium Taps and one Powdered Metal with color coded bands for easy identification.  Blue Ring: for general ductile materials, Yellow Ring: for tough materials, Orange Ring: for stainless steel and Red Ring: for high tensile materials.

New High Torque Retention Knobs Available

New Generation High Torque Details:
It has been proven that J&M's new High Torque Retention Knobs, when tightened to the same torque value as standard retention knobs, expand the tool holder shank two to three times less than the standard knob.  The inclusion of a pilot on the high torque ANSI retention knobs greatly reduces the likihood of retention knob breakage, especially when the Belleville Washers are not performing at full strength.  The High Torque retention knobs are designed to be balanced dynamically from end to end, which make it much easier to keep balanced toolholders within tight balancing tolerances after installation.

Features of the High-Torque Retention Knob:
  • reduces toolholder expansion
  • reduces costs
  • increases profit
  • increases production
  • increases tool life
  • increases feed rates
  • increases rigidity
  • improves toolholder balance
We have the Standard and new "HT" Series available on all of the most commonly used knobs/studs now on the Toolinghouse Website.  At Toolinghouse we carry one of the largest offerings of Retention Knobs/Pull Studs globally.  99% of all knobs ship same day! All knobs are US MADE and laser marked with part number for easy reordering. 



Tapping

Let's Talk Taps

    * The influence of hole size and preparation are often overlooked when troubleshooting tapping problems.

    * One of the first steps in troubleshooting a tapping operation should be careful evaluation of the drill size and drill condition.

    * Some of the most common user errors are misconceptions about hole size and its relationship to thread strength.

    * The diameter of the hole to be drilled for the threads in a nut or other inside threaded piece is theoretically the minor diameter of the corresponding screw size.

    * Threaded assemblies fail essentially due to one of two different happenings: 1) Stripping 2) Tensile failure of the bolt across its cross section.

    * If the bolt is stronger than that of the nut, it will fail either by stripping or by tensile failure BEFORE the nut fails.  This is actually a good thing as the bold is almost always much less expensive than the "nut".

The most common misconception about hole size is that the strength of the threaded assembly increases with a smaller tap hole size.  Here are some facts that may surprise you:

   1. Beyond 55% thread height of the internal thread there is virtually no increase in assembly strength.
   2. It is rare to specify a drilled hole that will yield greater than 60-65% internal thread height when out of roundness and eccentricity of the internal thread are taken into account.  In general, yields of 72% are common.  Unless the material strength of the bolt is greater than that of the nut.  For instance an aluminum nut with a hardened steel bolt should have a percent of thread up to 75%.
   3. Even the highest quality of drill will have a tendency to cut oversize.  Published drill recommendations actually take this into account.

Other Tapping Tidbits:

The size of the tap drill for American National threads equals major diameter minus1, divided by the number of threads per inch.

Remember that Forming Taps require larger holes than cut taps.

Use the largest possible hole size when tapping.

Watch for deformation of the hole when preparing (drilling) hardened materials such as steel and stainless steel.

Finally always remember to keep your drills sharp!  Also keep feed rates as high as possible while maintaining acceptable drill life.